LAVATEC Continuous Tunnel Washer
For large-scale industrial laundries, conventional batch washer extractors may not always provide the continuous throughput required for high-volume textile processing. A continuous tunnel washing system, commonly referred to as a tunnel washer, is designed for laundries that need to process large quantities of textiles efficiently and continuously.
LAVATEC develops the Continuous Tunnel Washer (CTW), also presented as the LAVA Trac Tunnel. The fully automatic tunnel washing system is designed as the central washing unit within high-throughput industrial laundry systems, with a focus on reliable operation, flexibility and controlled washing performance.
What is the LAVATEC Continuous Tunnel Washer?
The LAVATEC Continuous Tunnel Washer is an automated tunnel washing system designed for continuous textile processing. Instead of processing the entire load as one individual batch, laundry moves progressively through multiple washing compartments, with different stages of the washing process performed along the tunnel.
This configuration is particularly suitable for industrial laundries handling large textile volumes, including laundry facilities serving hotels, resorts, hospitals, care facilities and commercial laundry operations.
According to LAVATEC's current product information, the tunnel washing system can be configured with different numbers of compartments and load capacities, with capacities ranging from approximately 35 to 130 kg per compartment and up to 20 compartments, depending on the configuration and application requirements.
LAVATEC Continuous Washing Technology
Bottom Transfer – BT
The Bottom Transfer (BT) configuration transports the laundry through the lower section of the drum. LAVATEC describes this design as providing an effective washing action while optimizing energy and utility consumption.
Centre Transfer – CT
The Centre Transfer (CT) configuration uses a central transfer principle and allows continuous 360-degree drum rotation. This design provides additional flexibility for specific laundry types and washing requirements.
The BT and CT principles allow the tunnel washer configuration to be selected according to textile characteristics, soil levels and operational requirements.
Flexible Process Control
A key feature of the LAVATEC tunnel washing system is its computer-based control system. Washing parameters can be programmed and adjusted according to individual washing programs, allowing operators to maintain consistent process control and optimize resource consumption.
Important washing parameters include:
- Water level.
- Washing temperature.
- Chemical dosing.
- Dwell time.
- Parameters for individual washing stages.
With the double-drum principle, individual parameters can also be modified during an ongoing washing cycle, providing additional flexibility when processing different textile classifications and soil levels.
A Solution for High-Volume Industrial Laundries
A tunnel washer is not simply a standalone washing machine. It forms part of an integrated industrial laundry system and can be combined with downstream equipment such as dewatering presses, centrifuges, dryers, ironers and textile transport systems.
An integrated configuration enables a continuous workflow from loading and washing through water extraction, drying and finishing, reducing manual handling and improving overall laundry productivity.
Key Benefits of the LAVATEC Tunnel Washer
High Throughput
The continuous washing principle is designed for laundries that need to process large textile volumes every day. Multiple washing compartments allow different washing stages to operate continuously rather than relying entirely on separate batch cycles.
Precise Process Control
The control system allows washing parameters to be programmed according to individual washing requirements, supporting consistent and controlled textile processing.
Efficient Use of Resources
LAVATEC develops its tunnel washing technology with a focus on efficient use of water, energy and other utilities. In particular, the Bottom Transfer configuration is presented by LAVATEC as an efficient tunnel washer design in terms of energy and utilities.
Designed for Long-Term Operation
LAVATEC focuses on robust mechanical construction, reliable operation and practical maintenance requirements, making its tunnel washing systems suitable for demanding industrial laundry environments.
Applications of the LAVATEC Tunnel Washer
The LAVATEC Continuous Tunnel Washer is suitable for industrial laundry facilities that require high and consistent textile processing capacity. Potential applications include:
- Industrial laundries serving hotels and resorts.
- Hospital and healthcare laundry facilities.
- Commercial laundries providing services to multiple customers.
- Industrial and manufacturing facilities with high textile-processing requirements.
- Large laundry facilities requiring automated continuous washing systems.
Selecting the appropriate tunnel washing system requires consideration of actual laundry volume, textile types, soil levels, operating hours, water and energy availability, available floor space and the requirements of the complete laundry line. Proper system design is therefore essential for long-term investment efficiency.
PAN and Industrial Laundry Solutions
PAN provides consulting, design and implementation solutions for industrial laundry systems based on the actual requirements of each project. For high-volume laundry operations, the tunnel washer should be evaluated together with upstream and downstream equipment to ensure that the entire laundry line can achieve the required throughput.
With experience in industrial laundry equipment and solutions, PAN can support customers from initial requirements assessment and capacity planning through laundry system design, implementation and technical support.
Reference Video: LAVATEC Continuous Tunnel Washer
The video below provides a visual reference for the LAVATEC tunnel washing system and the operating principle of continuous industrial washing.
Contact for Consultation
PAN TRADING JSC
📍 142 B2 Street, Sala Urban Area, An Khanh Ward, Ho Chi Minh City, Vietnam
📞 (+84) 28 3840 2222 | 0919 302 879
🌐 https://pantrading.vn
📩 contact@pantrading.vn